An automatic bottle unscrambler machine feeds empty bottles from a bulk bin, orients each bottle upright, and releases them single-file onto a filling line — this linear model handles 30–90 mm bottle diameters at up to 300 bottles per minute, with SS 304 contact parts and PLC/HMI touch-screen control, priced at ₹540,000 in India.
The bottle unscrambler is the first station on an automatic bottling line: it replaces the expensive, inefficient manual work of picking up bottles one by one. Bulk bottles are dumped into the feed bin; the linear mechanism sorts and orients every bottle to the same position, then delivers them upright onto the conveyor in a steady stream. A sensor at the discharge end counts bottles into the filling area, so the filler, round bottle labeling machine and automatic bottle capping machine downstream receive a continuous, evenly spaced feed. Choosing linear versus turntable (rotary) unscrambling depends on line speed and bottle stability: linear designs suit 100–300 bottles-per-minute lines running stable PET and HDPE bottles, while rotary tables are picked for fragile or unusually shaped containers. This unit covers the full 30–90 mm bottle-diameter range and can sit at the head of a complete water bottling line, with X-ray inspection at the end of the line closing the quality loop.
Key features:
- Linear automatic unscrambling: sorts bulk empty bottles and delivers them upright, single-file, at up to 300 bottles per minute
- Bottle diameter range 30–90 mm: one machine covers water, juice, oil, pharma and cosmetics bottles
- SS 304 material for product-contact parts: food and pharma-safe, washdown-friendly
- PLC & HMI touch screen control: recipe selection, speed adjustment and fault alarms from one panel
- 415 V, 3-phase, 4 HP drive: suited to continuous production shifts
- Eliminates manual bottle handling: cuts labour cost and keeps the filler fed without starvation stops
Typical applications: mineral water and beverage bottling plants, edible oil and juice filling lines, pharmaceutical and nutraceutical bottle lines, cosmetics and toiletries lines, any automatic line that needs continuous single-file bottle feed.
What is in the box: automatic bottle unscrambler machine ×1, PLC/HMI control panel ×1, operator manual ×1, installation and commissioning support across India.
New Vision Machines supplies this automatic bottle unscrambler machine across India with pre-dispatch checking and responsive after-sales support. Request a quote for delivery timelines and bulk pricing.
